Custom Sizes Available for Die-Cut Mylar Bags

Custom-sized die-cut mylar bags offering flexible dimensions, barrier protection (moisture/odor/UV), and customizable shapes for diverse industries like food, cannabis, or electronics.

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Product Material

Product Advantages

FAQ

Base Material: High-quality polyester (Mylar) film, often laminated with aluminum foil, activated carbon, or other barrier materials for odor/moisture resistance.
Thickness Options: 50–150 microns (customizable based on size and product needs).
Closure Types: Zipper, Velcro, adhesive strips, or child-resistant mechanisms (ASTM D3475 compliant).
Printable Surface: Smooth finish for vibrant digital or flexographic printing.
Food-Grade Lining: FDA-approved coatings available for direct food/edible contact.

Vacuum-sealing compatibility with custom sizes

Perfect Fit: Fully customizable dimensions (width, height, depth) to accommodate unique products (e.g., irregular shapes, oversized items).
Space Efficiency: Minimizes empty space in packaging, reducing shipping costs and material waste.
Enhanced Protection: Tailored thickness and barrier layers ensure optimal durability and product preservation.
Branding Flexibility: Custom die-cut shapes (e.g., hexagons, curves) combined with logos/graphics for standout shelf appeal.
Regulatory Compliance: Meets industry standards (e.g., cannabis packaging laws, child resistance) with optional features.
Eco-Friendly Options: Recyclable or biodegradable Mylar materials available for sustainable practices.

FAQ

What sizes can I customize?
Any size! Provide length, width, and depth measurements, and we’ll create a die-cut mold to fit your product perfectly.
Is there a minimum size or shape limitation?
No! We handle micro-sized bags (e.g., 1g samples) to large-scale packaging (e.g., 1kg storage).
How do I ensure the custom size maintains structural integrity?
Our team engineers thickness and layering based on your size and product weight to prevent tearing or punctures.
Can I combine custom sizing with other features (e.g., child resistance)?
Yes! Add zippers, hang holes, or odor-blocking layers to your custom-sized bags.
What is the minimum order quantity (MOQ)?
MOQs start at 500–1,000 units for standard sizes and 1,000–5,000 units for highly complex shapes.
Do you provide design assistance for custom sizes?
Yes! Our designers can help optimize your bag dimensions for functionality and aesthetics.
How long does it take to produce custom-sized bags?
Production time is 12–18 business days after design approval, plus shipping.
Are samples available for custom sizes?
Yes! Request paid prototypes to test the fit, print quality, and durability before bulk orders.
Can I use these bags for food or cannabis?
Yes! FDA-approved liners and odor-blocking layers make them suitable for edibles, concentrates, or herbs.
Are there eco-friendly materials for custom sizes?
Yes! Choose biodegradable Mylar or compostable alternatives with comparable barrier properties.